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Hi everyone,
Hi everyone, Say if I schedule a particular product to run on the machine for 7.67 hours. What is the probability rate that it will fail between 1 to 7.67? I know I need to get the ALPHA and the BETA to complete my calculations But I don't know how to get it. I know you could use solver but I never used it before or can I use other formula functions to get it? Also I cannot post the expected results because I just don't know what they are. Here is the WEILBULL formula I'm using in cell E8: =WEIBULL(7.67,E2,E3,TRUE)-WEIBULL(1,E2,E3,TRUE) I also posted this question to the link below. http://www.mrexcel.com/board2/viewto...395&highlight= Does anyone know how to use solver or other formula functions to get the ALPHA and the BETA ? |
#2
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Fin
I'm not sure that you have enough data for a Weibull analysis but here is a good page by William Dorner on how to use Excel with Weibull analysis. http://www.qualitydigest.com/jan99/html/weibull.html In the meantime why not try a simple probability, your data in your post is Machine Name Run Time Rank Cast machine-1 1.20 1 Schedule 6 Cast machine-1 1.99 2 P(Failure) 0.55 Cast machine-1 2.12 3 P(Success) 0.45 Cast machine-1 3.01 4 Cast machine-1 4.16 5 Cast machine-1 5.00 6 Cast machine-1 6.01 7 Cast machine-1 7.01 8 Cast machine-1 7.20 9 Cast machine-1 7.20 10 Cast machine-1 7.67 11 Total 52.57 Mean 4.779090909 2.72E-33 SD 2.404006882 1 95%+ 9.587104674 95%- -0.028922856 Skew -0.234037883 Var 5.779249091 Median 5.00 I sorted your data to make it clearer. The standard deviation, did not seem to give a clear picture. In the end I just used Schedule enter a number, P(Success) =ROUND(COUNTIF($B$2:$B$12,"<"&$F$2)/COUNT($B$2:$B$12),2) P(Failure) =ROUND(1-COUNTIF($B$2:$B$12,"<"&$F$2)/COUNT($B$2:$B$12),2) =WEIBULL(F2,$B$15,$B$16,TRUE) where F2 is the time you want to run the machine, B15 is the average and B16 is the Standard Deviation. Frankly I guessed that these are the values you need. it had a propability of 1 for the machine machine failing after five hours. I have just remembered you can find the standard deviation of probability. For a 95% estimate we use 1.96 SDevs. So the Probability of Success would look like this Schedule 5 P(Success) 0.55 95% 0.294 P(Suc)hi 0.844 P(Suc)lo 0.256 P(Success) =: =ROUND(1-COUNTIF($B$2:$B$12,"<"&$F$2)/COUNT($B$2:$B$12),2) 95% =: =1.96*SQRT(F3*(1-F3)/COUNT(B2:B12)) P(Success)hi=: =F3+F4 P(Success)lo=: =F3-F4 anyway I guess that you new that 5 hours is all you can hope for Peter "Fin Fang Foom" wrote: Hi everyone, Hi everyone, Say if I schedule a particular product to run on the machine for 7.67 hours. What is the probability rate that it will fail between 1 to 7.67? I know I need to get the ALPHA and the BETA to complete my calculations But I don't know how to get it. I know you could use solver but I never used it before or can I use other formula functions to get it? Also I cannot post the expected results because I just don't know what they are. Here is the WEILBULL formula I'm using in cell E8: =WEIBULL(7.67,E2,E3,TRUE)-WEIBULL(1,E2,E3,TRUE) I also posted this question to the link below. http://www.mrexcel.com/board2/viewto...395&highlight= Does anyone know how to use solver or other formula functions to get the ALPHA and the BETA ? |
#3
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On Jul 22, 3:32 pm, Billy Liddel
wrote: Fin I'm not sure that you have enough data for a Weibull analysis but here is a good page by William Dorner on how to use Excel with Weibull analysis.http://www.qualitydigest.com/jan99/html/weibull.html In the meantime why not try a simple probability, your data in your post is Machine Name Run Time Rank Cast machine-1 1.20 1 Schedule 6 Cast machine-1 1.99 2 P(Failure) 0.55 Cast machine-1 2.12 3 P(Success) 0.45 Cast machine-1 3.01 4 Cast machine-1 4.16 5 Cast machine-1 5.00 6 Cast machine-1 6.01 7 Cast machine-1 7.01 8 Cast machine-1 7.20 9 Cast machine-1 7.20 10 Cast machine-1 7.67 11 Total 52.57 Mean 4.779090909 2.72E-33 SD 2.404006882 1 95%+ 9.587104674 95%- -0.028922856 Skew -0.234037883 Var 5.779249091 Median 5.00 I sorted your data to make it clearer. The standard deviation, did not seem to give a clear picture. In the end I just used Schedule enter a number, P(Success) =ROUND(COUNTIF($B$2:$B$12,"<"&$F$2)/COUNT($B$2:$B$12),2) P(Failure) =ROUND(1-COUNTIF($B$2:$B$12,"<"&$F$2)/COUNT($B$2:$B$12),2) =WEIBULL(F2,$B$15,$B$16,TRUE) where F2 is the time you want to run the machine, B15 is the average and B16 is the Standard Deviation. Frankly I guessed that these are the values you need. it had a propability of 1 for the machine machine failing after five hours. I have just remembered you can find the standard deviation of probability. For a 95% estimate we use 1.96 SDevs. So the Probability of Success would look like this Schedule 5 P(Success) 0.55 95% 0.294 P(Suc)hi 0.844 P(Suc)lo 0.256 P(Success) =: =ROUND(1-COUNTIF($B$2:$B$12,"<"&$F$2)/COUNT($B$2:$B$12),2) 95% =: =1.96*SQRT(F3*(1-F3)/COUNT(B2:B12)) P(Success)hi=: =F3+F4 P(Success)lo=: =F3-F4 anyway I guess that you new that 5 hours is all you can hope for Peter "Fin Fang Foom" wrote: Hi everyone, Hi everyone, Say if I schedule a particular product to run on the machine for 7.67 hours. What is the probability rate that it will fail between 1 to 7.67? I know I need to get the ALPHA and the BETA to complete my calculations But I don't know how to get it. I know you could use solver but I never used it before or can I use other formula functions to get it? Also I cannot post the expected results because I just don't know what they are. Here is the WEILBULL formula I'm using in cell E8: =WEIBULL(7.67,E2,E3,TRUE)-WEIBULL(1,E2,E3,TRUE) I also posted this question to the link below. http://www.mrexcel.com/board2/viewto...395&highlight= Does anyone know how to use solver or other formula functions to get the ALPHA and the BETA ? Thank You so much for the help Billy Liddel! I tried formulas with my data set and its not coming out as i expecting. Here my data set with your data calculations. History of the Hours Machine Ran Machine 1 7.01 Machine 1 4.16 Machine 1 7.67 Machine 1 5 Machine 1 2.12 Machine 1 6.01 Machine 1 7.2 ( Resutls ) Schedule 7.67 P(Success) 0.14 95% 25.71% P(Suc)hi 39.71% P(Suc)lo -14.00% ( Formulas ) Schedule 7.67 P(Success) =ROUND(1-COUNTIF($B$3:$B$9,"<"&$B$12)/COUNT($B$3:$B$9), 2) 95% =1.96*SQRT(B13*(1-B13)/COUNT(B3:B9)) P(Suc)hi =B13+B14 P(Suc)lo =B14-B15 That you can see its not coming out right. Then I used these formulas and it looks like its coming out right but I'm not sure. mean 5.595714286 sigma 1.980949748 alpha 2.615140091 beta 18.89546699 P(Suc)hi 90.97% ( Formulas ) mean AVERAGE(B3:B9) sigma STDEV(B3:B9) alpha D2*SQRT(EXP(GAMMALN(1+2/D3))-EXP(GAMMALN(1+1/D3))^2) beta D2*EXP(GAMMALN(2+3/D3)) P(Suc)hi =1-WEIBULL(7.67,D4,D5,1) Can verify this? |
#4
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Fin
I did not agree with the percentages you got for the new data but at a quick glance the weibull looks ok. However, I think that we have both got our terminology wrong. Weibull is the probability of failure. so the 91% weibull would mean that out of 20 days we could expect 2 full days production. 20-.91*20. This is similar to the figures to the siple probabilty I arrived at. (it's always a good idea to have a simple canculation to go on) My figures a P(success) E 20 runs P 11.11% 2 SD95% 14.52% 3 P(hi) 25.63% 5 P(lo) 0.00% 0 -3.41% I used zero for the lo P as you can't have minus machine working. Combining tthe two sets of figures gives: P(success) E 20 runs P1 14.29% 3 SD95% 25.92% Prob hi 40.21% 8 Prob(lo) 0.00% 0 -11.64% This is slightly higher than the weibull figures but within a decent range. When I get time to analyse the weibull figures I'll post back Regards Peter "Fin Fang Foom" wrote: Thank You so much for the help Billy Liddel! I tried formulas with my data set and its not coming out as i expecting. Here my data set with your data calculations. History of the Hours Machine Ran Machine 1 7.01 Machine 1 4.16 Machine 1 7.67 Machine 1 5 Machine 1 2.12 Machine 1 6.01 Machine 1 7.2 ( Resutls ) Schedule 7.67 P(Success) 0.14 95% 25.71% P(Suc)hi 39.71% P(Suc)lo -14.00% ( Formulas ) Schedule 7.67 P(Success) =ROUND(1-COUNTIF($B$3:$B$9,"<"&$B$12)/COUNT($B$3:$B$9), 2) 95% =1.96*SQRT(B13*(1-B13)/COUNT(B3:B9)) P(Suc)hi =B13+B14 P(Suc)lo =B14-B15 That you can see its not coming out right. Then I used these formulas and it looks like its coming out right but I'm not sure. mean 5.595714286 sigma 1.980949748 alpha 2.615140091 beta 18.89546699 P(Suc)hi 90.97% ( Formulas ) mean AVERAGE(B3:B9) sigma STDEV(B3:B9) alpha D2*SQRT(EXP(GAMMALN(1+2/D3))-EXP(GAMMALN(1+1/D3))^2) beta D2*EXP(GAMMALN(2+3/D3)) P(Suc)hi =1-WEIBULL(7.67,D4,D5,1) Can verify this? |
#5
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On Jul 23, 4:50 am, Billy Liddel
wrote: Fin I did not agree with the percentages you got for the new data but at a quick glance the weibull looks ok. However, I think that we have both got our terminology wrong. Weibull is the probability of failure. so the 91% weibull would mean that out of 20 days we could expect 2 full days production. 20-.91*20. This is similar to the figures to the siple probabilty I arrived at. (it's always a good idea to have a simple canculation to go on) My figures a P(success) E 20 runs P 11.11% 2 SD95% 14.52% 3 P(hi) 25.63% 5 P(lo) 0.00% 0 -3.41% I used zero for the lo P as you can't have minus machine working. Combining tthe two sets of figures gives: P(success) E 20 runs P1 14.29% 3 SD95% 25.92% Prob hi 40.21% 8 Prob(lo) 0.00% 0 -11.64% This is slightly higher than the weibull figures but within a decent range. When I get time to analyse the weibull figures I'll post back Regards Peter "Fin Fang Foom" wrote: Thank You so much for the help Billy Liddel! I tried formulas with my data set and its not coming out as i expecting. Here my data set with your data calculations. History of the Hours Machine Ran Machine 1 7.01 Machine 1 4.16 Machine 1 7.67 Machine 1 5 Machine 1 2.12 Machine 1 6.01 Machine 1 7.2 ( Resutls ) Schedule 7.67 P(Success) 0.14 95% 25.71% P(Suc)hi 39.71% P(Suc)lo -14.00% ( Formulas ) Schedule 7.67 P(Success) =ROUND(1-COUNTIF($B$3:$B$9,"<"&$B$12)/COUNT($B$3:$B$9), 2) 95% =1.96*SQRT(B13*(1-B13)/COUNT(B3:B9)) P(Suc)hi =B13+B14 P(Suc)lo =B14-B15 That you can see its not coming out right. Then I used these formulas and it looks like its coming out right but I'm not sure. mean 5.595714286 sigma 1.980949748 alpha 2.615140091 beta 18.89546699 P(Suc)hi 90.97% ( Formulas ) mean AVERAGE(B3:B9) sigma STDEV(B3:B9) alpha D2*SQRT(EXP(GAMMALN(1+2/D3))-EXP(GAMMALN(1+1/D3))^2) beta D2*EXP(GAMMALN(2+3/D3)) P(Suc)hi =1-WEIBULL(7.67,D4,D5,1) Can verify this?- Hide quoted text - - Show quoted text - Thank You Billy Liddel! Please let me know if the WEIBULL Function is the right scenario I should be using to get the correct probability rate failure of the machine. |
#6
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Fin
I have slavishly copied the method by Dave ? using your figures. I came up with Beta 2.296404 and alpha 6.485752 giving a weibull probability of failure for 6.67 hours of 77%. If you like, I'll send you my workings. peter_athertonAThotmail.com. do the obvious with the AT. Is it the best way? I don't know, what do you intend doing with the result. For instance, how many widgits are produced during a run is it always the same proportion of units produced by the hours or when there is a quick failure has a lower number than expected been produced? Ma Can verify this?- Hide quoted text - - Show quoted text - Thank You Billy Liddel! Please let me know if the WEIBULL Function is the right scenario I should be using to get the correct probability rate failure of the machine. |
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